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EMIOR Innovation & Implementation Firm Ltd Co.
emio@emio.com.pl

 
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Set for sampling fum.
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Set for sampling fumes to determine contents of heavy metals and dioxins

Product destination

   The set of units offered is destined for isokinetic sampling of dust and gas in order to determine contents of polychlorinated dibenzodioxins/dibenzofurans (PCDDs/PCDFs) and heavy metals such as: mercury, arsenic, thallium and cadmium - in gases emitted from stationary sources of emission.

Sampling procedure, design and principle of operation for units in the set

   The sampling procedure is consistent with requirements of the European Standard, EN 1948-1:19961 having status of the Polish Standard (PrPN-EN 1948-12 being developed).

   The gas/fumes being tested are taken isokinetically in the emission duct. PCDDs/PCDFs and heavy metals, both adsorbed on solid particles and the ones appearing in gas phase, are collected in the sampling set. The first method out of the three mentioned in the standard (EN-1948) is used as the way of taking the sample i.e. filtration and condensation method.

The set contains the following elements :

  • aspiration speed probe
  • dust filter
  • condensation & filtration module
  • dust meter
  • suck-in unit

   Sampling route in the aspiration speed probe (Information sheet: "Aspiration speed probe SP-sst, SP-sstg, SP-sstgr type "), including an aspiration end, is made of titanium. Optionally, the probe can be made in a heated variant with temperature adjustment up to 200 °C.

   After the probe, in further part of the aspiration route, there is a heated filter (105 ÷ 115 °C) catching solid particles (Information sheet: "Heated dust separator FS-100g"). In addition, filter heating can be adjusted electronically up to 200 °C (Information sheet: "Temperature regulator RT-200"). This filter, in elements exposed to the sampled agent, is made of PTFE.

   The filter, through titanium tubes, is connected with the condensation & aspiration module (Information sheet: "Condensation and filtration module for gas sampling for determination of heavy metal and dioxin contents"). The module includes a water cooler, condensation container and a flow container filled with an appropriate sorbent e.g. XAD type or polyurethane foam insert. Standard substances PCDD/F identified with carbon isotope 13C are added to sorbents before sampling - according to EN-1948 standard - in order to determine degree of recovery in the sampling process and to prepare samples for analyses.

   After the module, there is a unit for measuring physical and chemical parameters of the main stream (in the duct being tested) and parameters of partial stream (in the sampling route), and the suck-in unit with negative pressure control. In the presented set this job is carried out by a gravimetric dust meter control unit, EMIOTESTR series (Information sheet: "Gravimetric dust meter EMIOTESTR 2598"). Source of forced flow is the suck-in unit, AZ-15 (Information sheet: "Suck-in unit AZ-15").

   Fumes samples are sucked in by the measuring probe on the outlet of which there is an aspiration end with inlet diameter appropriate to the gas/fumes flow rate in the duct being tested. Intensity of fumes flow stream is adjusted automatically by EMIOTESTR 2598 control unit, maintaining the criteria of isokinetic aspiration.

   Memory of EMIOTESTR dust meter control unit registers periodically such parameters of the main and partial stream as: temperature, absolute pressure, percentage of vapours and volume stream. After completion of the measurement it is possible to send data from EMIOTESTR dust meter control unit to the computer or to print reports from the measurement process as well as final results indicating intensity and stream of the dust mass.

   Results of heavy metals and dioxins determination are received in the analytical laboratory after completion of relevant chemical analyses using atomic spectroscopy techniques (metals) and mass spectrometry (dioxins).